Automotive Industry | Machine Vision Systems

Thermographic Inspection System of Crankshaft Forging Process
Inspection system of the crankshaft hot forging process based on the analysis of images from a thermographic camera.

The goal of the system is to analyze the temperatures of the forging in defined zones to determine if the temperatures are within the specified control limits.
With the results of this analysis, possible problems within the production process can be determined and the wear produced in the dies can be estimated.

System characteristics:

  • Image acquisition by thermal imaging camera.
  • Image processing and temperature analysis in defined areas.
  • Configuration of temperature control limits and inspection zones.
  • Generation and visualization of inspection results.
  • Visualization of the forging process in real time through a sequence of thermographic images.
  • Temperature values ​​obtained in the defined areas.
  • Generation of alarms for zones outside the control limits.
  • Graph of accumulated inspection results.
  • Communication with the plant process through input / output memory block mapping.
  • System integrated in production line through PC with Profinet card.
  • Local storage of inspection results files

Analysis application settings

Analysis result OK

Result Not OK with generation of alarms

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Thermographic Inspection System of the Bearing Manufacturing Process
Inspection system for the manufacturing process of bearings based on the analysis of images from thermographic cameras.

System caracteristics:

  • Image acquisition using thermographic cameras.
  • Image processing and temperature analysis in defined areas.
  • Configuration of temperature control limits, alarm generation times and inspection zones.
  • Visualization of the forming process in real time through a sequence of thermographic images.
  • Temperature values ​​obtained in the zones defined.
  • Generation of alarms for zones outside the control limits.
  • Graphing of the evolution of temperatures during the forming process.
  • Visualization of production data (production ID, bearing model, etc.).
  • Data integration and storage
  • System integrated in production line through PC with Profinet card.
  • Communication with the plant process through input / output memory block mapping.
  • Production data and process signals.
  • Results and alarms to PLC of production line.
  • Local storage of inspection results files.

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